This is the first in our series exploring the closed-die forging process step by step. Every forged component begins here — with the design and manufacture of the mould. Without a precise mould, nothing else in the process can succeed.
3D CAD Design
The first step is to produce a 3D drawing using Computer Aided Design software. We work from either the customer's technical specifications or from supplied physical samples, enabling rapid progression to the next phase with minimum delay.
3D Plastic Model
Following design confirmation, a three-dimensional plastic replica of the component is produced. This tangible model allows clients to physically verify the geometry and alignment before any cutting of metal tooling begins — reducing potential errors and costly rework.
Cutting Dies and Tooling
Once the plastic model is approved, the team cuts the dies and tooling. The moulds are manufactured from refractory ceramic-grade metals that maintain structural integrity at the elevated temperatures encountered in the forge. A single well-made mould can produce numerous forged components.
How Long Does Mould Design Take?
The mould design phase typically requires roughly 1–4 weeks from initial design to first-off approval, depending on the complexity of the component and the speed of client feedback and approval.
An efficient mould design process is the foundation of every successful forging project. Victoria Forgings has been designing and cutting dies in-house since 1904. Get in touch to start your project.